As a trusted partner in industrial production, RAYLASE delivers innovative laser-based solutions that make manufacturing processes more efficient, economical, and precise. With over 20 years of expertise, RAYLASE specializes in four key applications: laser cutting, welding, surface processing and additive manufacturing.
Their advanced portfolio—comprising laser deflection units, control electronics, and intelligent software—enables the precise processing of diverse materials such as metals, plastics, paper, and textiles, serving industries from automotive and renewable energy to aerospace, packaging, and electronics, combining cutting-edge digital innovation with proven technology.
AXIALSCAN-30 DIGITAL II
The AXIALSCAN-30 DIGITAL II deflection units, equipped with the LT-II-15 digital linear translator module, deliver minimal spot diameters across large processing areas while ensuring high flexibility, fast deflection speeds, long-term stability, and extremely low drift with 20-bit position resolution. The use of PWM output stages significantly reduces heat generation.
AXIALSCAN-30 DIGITAL II HP
The AXIALSCAN-30 DIGITAL II HP deflection units, combined with the LT-II-20 digital linear translator module, provide ultra-small spot diameters over large processing areas with high flexibility, fast deflection speeds, long-term stability, and very low drift at 20-bit position resolution. Featuring optimized lenses for CO₂ and 1,060–1,070 nm wavelengths, they support laser powers up to 4 kW, while PWM output stages minimize heat generation.
AXIALSCAN-50 DIGITAL II
The AXIALSCAN-50 DIGITAL II pre-focusing deflection units feature advanced digital control electronics, delivering ultra-small spot diameters over large processing areas with high flexibility, long-term stability, and minimal drift at 20-bit position resolution. PWM output stages minimize heat generation, while multiple tuning options allow application-specific parameter adjustments. When combined with SC mirrors, these units achieve outstanding deflection speeds and dynamic performance.
AXIALSCAN RD-14
It enables efficient processing of large workpieces by combining high dynamics with dynamic pre-focusing. Unlike F-Theta lens systems, it fully utilizes the deflection angle to cover larger fields with a single unit, avoiding stitching. It is ideal for applications such as additive manufacturing and PCB processing, supporting both 2.5D and full 3D work. Its compact design and flexible mounting options allow easy integration into laser systems.
AXIALSCAN FIBER RD-30
The AXIALSCAN FIBER RD-30 is a robust, pre-focusing beam deflection unit designed for industrial production environments. With its dust-proof housing, integrated collimation optics, and compatibility with laser powers up to 6 kW, it ensures reliable performance in demanding conditions such as welding, cutting, and cleaning. Equipped with a highly dynamic z-axis featuring RAYVOLUTION DRIVE technology, it maintains precise focus control while utilizing the full dynamics of its XY scanners. This makes it particularly effective for processing thin materials like battery foils and bipolar plates, where consistent penetration depth and uniform cutting quality are critical. Its large processing fields also support high-productivity applications such as hairpin welding for electric motors, eliminating the need to move either the motor or the deflection unit.
AXIALSCAN FIBER RD-50
The AXIALSCAN FIBER RD-50 is a pre-focusing beam deflection unit designed to achieve extremely small spot diameters for laser welding and cutting. Its large aperture enables precise processing across wide fields, allowing large components to be handled with a single unit and without extensive movement of the workpiece. Built for industrial production, it features a dust-proof housing, integrated fiber adapter and collimator, as well as options for coaxial inline process control, ensuring long-term reliability. Key applications include cutting electrical connection points (TABs) in battery foils and welding thin bipolar plates for fuel cells, where it delivers high positional accuracy, fine welds, and stable penetration depth without damaging delicate structures.
AM-MODULE III
The AM-MODULE III is a pre-focusing beam deflection unit tailored for additive manufacturing. With its dust-tight housing, ISO Class 7 clean room assembly, and integrated collimating optics, it is optimized for reliable use in industrial production environments. Designed for efficiency and competitiveness, it supports high exposure speeds, strong reliability, and dynamic spot size adjustment via an integrated zoom function. This allows fine structures to be processed with high resolution while larger areas can be filled efficiently without loss of quality. These features enable additive manufacturing to become a true alternative to traditional methods, making the AM-MODULE III a key technology for the transition from rapid prototyping to full-scale production.
BUSBAR WELDING MODULE
The RAYLASE BUSBAR WELDING MODULE is a turnkey solution designed for the precise and automated welding of busbars in battery production. By integrating the AXIALSCAN FIBER 30 RD, the RAYLASE Distance Measurement Sensor, and the RAYGUIDE MATCH software, it ensures precise 3D correction of weld positions. This enables consistent results even with cell height variations of up to 1 mm and mechanical tolerances in the transport system, making fully automated high-volume production possible. With its large 500 x 500 mm² processing field and pre-focusing deflection unit, the system can handle even large battery packs without additional robotic or gantry movement. This reduces system complexity for integrators while delivering a highly efficient, reliable, and scalable solution to meet the growing demand for batteries.
2-AXIS DEFLECTION UNITS
XY deflection units for deflection and focusing of laser beams in two dimensions for a variety of applications that require small to medium sized fields and high processing speeds. Click here for more info.
MINISCAN III
The new MINISCAN III provides highly stable digital control, further reducing noise and drift to enhance system reliability and robustness. The digital interface supports both XY2-100 (16-bit) and SL2-100 (20-bit) protocols, with the selected protocol determined by the corresponding connection cable.
SUPERSCAN IIE
The SUPERSCAN IIE features advanced thermal management and a modular design, making it ideal for high-performance laser applications. The enhanced version delivers 50% improved long-term drift stability, which can be further optimized through optional water cooling.
SUPERSCAN IV
The SUPERSCAN IV features model-based digital control, delivering exceptional dynamics and high final speeds—particularly advantageous for Marking-and-Processing-On-The-Fly (MOTF) applications when paired with a linear translator module. Its robust, water-cooled master block design, complemented by optional air flushing, supports laser powers of up to 6 kW.
SUPERSCAN IVHL-15
The SUPERSCAN IVHL-15 is engineered for high-precision applications such as laser cleaning, via-hole drilling, and electrode foil notching. Its optimized water cooling and integrated temperature sensors ensure effective thermal management, minimizing drift and enhancing reliability. Designed for short vector movements, it offers exceptional dynamics, stability, and efficiency, enabling higher cycle rates without overheating.
SUPERSCAN IV SOLAR
The SUPERSCAN IV-SOLAR series delivers high-speed, high-precision laser processing for solar cell production. With ±10 μm accuracy, speeds over 60 m/s, and SiC mirrors, it ensures rapid, cost-efficient throughput. The SUPERSCAN IV 20 SOLAR also supports larger fields up to 210 × 210 mm², ideal for M12 solar wafers.
SUPERSCAN V
The SUPERSCAN V features fully digital feedback control electronics, ensuring outstanding dynamics and real-time monitoring of mirror position and speed. Depending on the selected protocol (SL2-100 or XY2-100), mirror positioning achieves resolutions up to 20 bits. With its high acceleration and maximum speed, the digital galvanometer enables exceptionally fast and precise execution of laser tasks, even those requiring sharp-edge definition.
HIGH POWER WELDING MODULE
The HIGH POWER WELDING MODULE is a fully integrated, f-theta-based laser welding solution designed for demanding industrial applications. Its modular architecture allows mechanical, optical, and software customization, while pre-configured collimation, optional camera and OCT systems, and RAYLASE software integration ensure fast setup and stable high-speed operation. Supporting applications such as battery cell and tab welding or remote welding of metals and plastics, it delivers reliable, precise, and reproducible results for high-power laser processing.
FOCUSSHIFTER
FOCUSSHIFTER combine f-theta-based deflection units with an optical z-axis, allowing dynamic adjustment of the processing plane. This enables efficient and convenient 2.5D laser processing. Click here for more info.
FOCUSSHIFTER RD-14
The FOCUSSHIFTER RD-14 enhances the traditional combination of f-theta lens and deflection unit by adding a dynamic, adjustable lens system for precise z-axis control. This enables both 2.5D and 3D processing, making it ideal for applications such as surface cleaning, deep engraving, drilling, glass cutting, and contour marking. Offering small focus diameters, excellent flat-field correction, and a compact, easily integrable design, the RD-14 ensures high flexibility and precision in laser processing systems.
FOCUSSHIFTER DIGITAL II
The FOCUSSHIFTER DIGITAL II offers precise, software-controlled Z-axis focusing with small spot sizes, high deflection speed, and 20-bit position resolution. Its modular, pre-adjusted, and compact design ensures easy, cost-effective integration and long-term stability with minimal drift. PWM output stages reduce heat generation, making it ideal for demanding and specialized laser applications.
CONTROL ELECTRONICS SP-ICE
RAYLASE leverages advanced R&D and industry expertise to deliver state-of-the-art electronics tailored to customer application needs. Beyond integrating innovative components into its deflection units and power control devices, RAYLASE offers intelligent control cards that drive deflection systems and serve as interfaces between software and mechanical equipment, enabling seamless external machine control. Click here for more info.
SP-ICE-3
The SP-ICE-3 control card is a universal solution for laser systems with deflection units, offering extensive configurability and compatibility with specific requirements. Featuring a .NET programming environment, it enables rapid implementation across diverse applications. The SP-ICE-3 controls up to two deflection units via SL2-100 or RL3-100 protocols with 20-bit resolution and 10 μs step periods, while logging up to 24 million measurements for system optimization and continuous performance monitoring.
SOFTWARE FOR YOUR LASER APPLICATIONS
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RAYGUIDE
RAYLASE positions itself as a full-service provider, offering a complete portfolio from deflection units and control electronics to advanced laser processing software. Building on extensive experience with its weldMARK platform, the new RAYGUIDE software integrates user-driven innovations and a modern, flexible architecture designed to handle complex, evolving applications while ensuring stability and quality. Although early in its lifecycle, RAYGUIDE already delivers comprehensive functionality, with continuous enhancements planned to meet future requirements.
RAYGUIDE CLICK AND TEACH
The Click&Teach function in RAYGUIDE ensures precise weld placement even when component positions deviate from CAD data or vary during handling. Seamlessly integrated into the software, this proven feature uses coaxial camera technology to manage the entire laser welding process from a single interface. High-resolution imaging delivers up to ten times greater positioning accuracy compared to laser pointer alignment, while advanced camera calibration guarantees true-to-scale, wavelength-independent image accuracy for reliable, high-quality welding results.
RAYGUIDE MATCH
RAYGUIDE MATCH is an advanced image processing solution that accurately determines component positions by evaluating key features in real time. Any deviation from the taught reference position is automatically transmitted to the control card as a process transformation, ensuring the laser path is precisely adjusted to each component’s actual location. The software includes RAYGUIDE CLICK & TEACH and an integrated camera calibration routine, as well as control for 2-, 4-, or 8-channel illumination systems. When combined with RAYLASE pre-focusing deflection units—such as the AS-FIBER series and RAYSPECTOR MODULE—RAYGUIDE MATCH can even detect features located in different focal planes. Thanks to its modular architecture, recognition tasks can be easily customized, delivering a flexible and reliable solution for precise component detection and laser process alignment.
RAYBOARD
Under the RAYBOARD brand, RAYLASE provides a suite of software applications designed to support every aspect of the laser process. From tools that simplify software installation and updates to programs for precise scan field calibration, RAYBOARD ensures efficient operation and seamless integration. Additionally, the included library enables smooth porting of additive manufacturing (AM) build jobs to our control boards. With the RAYBOARD Apps, users benefit from practical tools that streamline daily workflows—from application labs to full-scale production environments.
MULTI-POINT EDITOR
The Multi-Point Editor is a dedicated software tool for creating and editing RAYLASE correction files, enabling precise adaptation to the unique opto-mechanical configuration of each laser system. While factory-supplied correction files already consider key parameters such as wavelength, aperture, and working distance, individual system tolerances and alignment deviations may still affect accuracy. The Multi-Point Editor allows users to easily compensate for these variations, achieving superior precision in scan field calibration.
RAYBOARD PRODUCT INSTALLER (RBPI)
The RAYBOARD Package Installer (RBPI) is a central software management tool designed to streamline and standardize the entire software environment. It eliminates time-consuming searches for updates and minimizes manual installation errors, ensuring consistent organization and efficiency. Once a new controller card is connected or integrated via LAN, the RBPI automatically scans your system, compares existing installations with required components, and provides clear step-by-step guidance through the installation process. Additionally, it offers direct access to change logs, allowing users to review all updates made since the previous installation.
PROCESS DATA ANALYZER
The PROCESS-DATA-ANALYZER (PDA) is an advanced software tool for visualizing and analyzing signals from laser scan systems. It simplifies setup, optimization, and troubleshooting by providing real-time insight into control, feedback, and sensor data—acting as a digital oscilloscope. Through temporal and spatial data mapping, the PDA enables precise correlation between signal behavior and process quality. With automated recording and data streaming capabilities, it accelerates process setup, enhances performance, and supports continuous quality assurance.
IMAGE PROCESSING AND MEASUREMENT SYSTEMS
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RAYDIME METER
The RAYDIME METER is an OCT-based distance measurement sensor designed for high-precision metrology in laser applications. Unlike conventional OCT sensors, it is optimized for use with pre-focusing beam deflection units, enabling measurements across large working fields up to 500 × 500 mm² with outstanding accuracy of ±10 micrometers. Ideal for processes requiring tight tolerances, the RAYDIME METER ensures precise z-distance measurement prior to laser operations—making it especially valuable for applications such as thin sheet welding, bipolar plate joining, and busbar welding in battery production. In combination with a beam deflection unit, the RAYDIME METER can also measure the topography before and after laser processing.
RAYSPECTOR
The RAYSPECTOR enhances both flexibility and reliability in laser processing through dynamic, automatic focus tracking using a single coaxial camera. It enables precise process control for welding and sintering—either inline during operation or offline for exact component positioning before each step. This system delivers sharp, high-contrast images across the entire processing field while ensuring superior positioning accuracy. The coordinated movement between the camera axis and the AXIALSCAN FIBER deflection unit, combined with powerful software control, allows full process management and high-resolution image stitching. Additionally, integrated data analysis tools provide real-time visualization and evaluation of process data.
SCAN FIELD CALIBRATOR
The SCAN FIELD CALIBRATOR SFC 600 is an advanced automated calibration system that ensures exceptional precision and reliability in laser process fields. Designed for demanding industries such as additive manufacturing, battery production, and electronics, it replaces time-consuming manual calibration with a fast, fully automated workflow. By reducing calibration time and minimizing errors, the SFC 600 increases machine uptime, productivity, and process consistency. Its intuitive operation enables more frequent calibrations, improving part quality and reproducibility. With its combination of speed, accuracy, and ease of use, the SCAN FIELD CALIBRATOR SFC 600 is an essential tool for achieving superior efficiency and quality in high-performance laser applications.
Applications made with RAYLASE heads
